I. Introduction to NUTIFOOD VIETNAM’s Legacy and Vision

NUTIFOOD VIETNAM, a leading name in Vietnam’s nutrition and dairy industry, has solidified its reputation as a trusted provider of high-quality, affordable nutritional products tailored to the needs of Vietnamese consumers. With over two decades of expertise, NUTIFOOD VIETNAM has grown from a modest cooperative to a powerhouse in the food and beverage sector, delivering innovative solutions that cater to diverse nutritional demands. The company’s commitment to quality, sustainability, and community welfare has positioned it as a market leader and a beacon of corporate social responsibility.

In its pursuit of operational excellence, NUTIFOOD VIETNAM implements CMMS EcoMaint, a cutting-edge Computerized Maintenance Management System (CMMS) provided by Vietsoft, to streamline asset management and enhance production efficiency across its state-of-the-art facilities.

II. The Remarkable Journey of NUTIFOOD VIETNAM

1. From Humble Beginnings to Industry Leadership

NUTIFOOD VIETNAM’s story began in the challenging 1980s with the formation of the “Dong Tam Cooperative,” a collective of pharmacists and engineers from the Ho Chi Minh City Department of Health’s Medicinal Research Station. Initially focused on producing multivitamin candies, menthol lozenges, and nutritional powders, the cooperative embodied the spirit of “united hearts and efforts” to address nutritional deficiencies in Vietnam. These early products, designed to rival imported goods in quality while remaining affordable, quickly gained traction among Vietnamese consumers.

By 2000, the cooperative transformed into NUTIFOOD VIETNAM Joint Stock Company, marking a pivotal moment in its evolution. The company expanded its product portfolio to include nutritional powders, milk formulas, and high-energy nutritional foods, catering to diverse needs across age groups and medical conditions. NUTIFOOD’s dedication to quality earned it a place in the Top 5 Vietnamese High-Quality Goods from 2001 onward, a testament to its consumer trust and market impact.

2. Pioneering Nutrition and Community Impact

NUTIFOOD VIETNAM’s mission, encapsulated in its slogan “Nutrition Solutions by Experts,” drives its focus on research and development. The company collaborates with global nutrition experts to create specialized products, such as milk for malnourished children (GrowPLUS+), diabetic patients, and tube-fed individuals. Notably, GrowPLUS+ became Vietnam’s top-selling milk for malnourished children in 2015, as certified by Nielsen.

Beyond product innovation, NUTIFOOD has made significant contributions to community welfare. From organizing Vietnam’s first charity walk in 2002 to supporting diabetes awareness campaigns and providing free nutritional products to underprivileged patients, the company has consistently aligned its business goals with social impact. Its involvement in initiatives like the “Vietnam Goods Priority” campaign and rural market stabilization programs further underscores its commitment to national development.

3. Advanced Manufacturing and Sustainability

NUTIFOOD VIETNAM operates multiple modern production facilities, including its flagship plant in Binh Duong, equipped with cutting-edge technology from Germany and Sweden. The company adheres to stringent quality standards, including GMP, HACCP, ISO 22000, and ISO 14001, under the supervision of ABS-QE (USA). Its commitment to sustainability is evident in its eco-friendly practices, such as advanced wastewater treatment and the use of FSC-certified packaging. In 2020, NUTIFOOD’s Binh Duong plant was recognized as one of the “Top 10 Green Factories” in Vietnam, reflecting its dedication to sustainable production.

II. Why NUTIFOOD VIETNAM Implements CMMS EcoMaint

1. The Need for Advanced Asset Management

With a sprawling network of production facilities, including the Binh Duong, Ha Nam, and Cao Nguyen plants, NUTIFOOD VIETNAM manages a complex array of machinery and equipment. These assets, critical to maintaining high production standards, require meticulous maintenance to ensure consistent performance and product quality. Traditional manual maintenance methods were proving inadequate in the face of increasing operational demands and the need for real-time data insights.

Recognizing the importance of modernizing its maintenance processes, NUTIFOOD VIETNAM implements CMMS EcoMaint to transition to a digital, data-driven approach. Developed by Vietsoft, a trusted provider of enterprise software solutions with over 20 years of experience, EcoMaint offers a robust platform to manage assets, streamline maintenance schedules, and optimize operational efficiency.

2. Strategic Partnership with Vietsoft

The collaboration between NUTIFOOD VIETNAM and Vietsoft began with the successful implementation of EcoMaint at NUTIFOOD’s earlier facilities. Building on this proven track record, the company chose to deploy the system at its Cao Nguyen plant in Gia Lai, a state-of-the-art facility designed to process 500 million liters of fresh milk annually. This strategic decision underscores NUTIFOOD’s commitment to leveraging technology to maintain its competitive edge in the dairy industry.

III. Key Features of CMMS EcoMaint for NUTIFOOD VIETNAM

1. Comprehensive Asset Management

EcoMaint enables NUTIFOOD VIETNAM to manage its extensive inventory of equipment, from high-tech production lines to auxiliary systems, using a hierarchical “asset tree” structure. This allows maintenance teams to track the status, location, and history of each asset, ensuring no equipment is overlooked.

2. Automated Maintenance Scheduling

The system automates preventive maintenance schedules, reducing the risk of unexpected breakdowns. For NUTIFOOD, this means production lines at the Cao Nguyen plant can operate at peak capacity, delivering products like fresh milk, yogurt, and milk powder without interruption.

3. Detailed Maintenance History Tracking

EcoMaint records detailed logs of maintenance activities, including repairs, part replacements, and downtime incidents. This historical data empowers NUTIFOOD’s technicians to analyze equipment performance, identify recurring issues, and implement proactive solutions.

4. Inventory Management for Spare Parts

Effective spare parts management is critical to minimizing downtime. EcoMaint’s inventory module tracks spare parts stock levels, issues alerts for low inventory, and streamlines procurement processes, ensuring NUTIFOOD’s facilities are always prepared for maintenance needs.

5. Real-Time Reporting and Analytics

EcoMaint provides comprehensive dashboards and reports, offering NUTIFOOD’s management real-time insights into maintenance performance across its facilities. This data-driven approach supports informed decision-making, enabling the company to optimize resource allocation and reduce costs.

6. Cloud-Based Accessibility

As a web-based and mobile-friendly platform, EcoMaint allows NUTIFOOD’s maintenance teams to access critical information anytime, anywhere. This flexibility is particularly valuable for managing multiple plants across different regions.

 

IV. Benefits of NUTIFOOD VIETNAM Implementing CMMS EcoMaint

1. Enhanced Operational Efficiency

By automating maintenance tasks and reducing unplanned downtime, EcoMaint has the potential to increase NUTIFOOD’s production efficiency by up to 20%. This ensures the company can meet high demand for its products, especially during peak seasons.

2. Cost Savings

EcoMaint’s precise inventory management and predictive maintenance capabilities help NUTIFOOD reduce maintenance costs by 5-15% and optimize spare parts inventory, saving an estimated 10-20% on stock-related expenses.

3. Extended Equipment Lifespan

Regular, data-driven maintenance extends the operational life of NUTIFOOD’s equipment by approximately 10%, reducing the need for costly replacements and enhancing return on investment.

4. Improved Product Quality

Consistent equipment performance ensures that NUTIFOOD’s products, such as its flagship GrowPLUS+ milk, maintain their high standards of quality and safety, reinforcing consumer trust.

5. Streamlined Compliance
EcoMaint’s detailed record-keeping supports NUTIFOOD’s compliance with international standards like ISO 22000 and HACCP, simplifying audits and ensuring regulatory adherence.

 

V. The Implementation Process at NUTIFOOD VIETNAM

1. Project Overview

The implementation of CMMS EcoMaint at NUTIFOOD VIETNAM’s Cao Nguyen plant, marked the third collaboration between NUTIFOOD and Vietsoft. The project aimed to integrate the system into the plant’s operations, which include advanced production lines from Tetra Pak (Sweden) and Combibloc (Germany).

2. Implementation Phases

·        Assessment and Planning: Vietsoft’s experts conducted a thorough analysis of the Cao Nguyen plant’s equipment and existing maintenance processes to tailor EcoMaint to NUTIFOOD’s specific needs.

·        System Customization: The software was configured to align with the plant’s unique production requirements, including integration with existing ERP systems for seamless data flow.

·        Training and Onboarding: Vietsoft provided comprehensive training to NUTIFOOD’s technical and managerial staff, ensuring smooth adoption of the system.

·        Pilot and Rollout: The system was first tested at the Cao Nguyen plant, with plans to expand to other facilities based on initial results.

·        Continuous Optimization: Post-implementation, Vietsoft and NUTIFOOD collaborated to monitor performance, address challenges, and refine the system for maximum impact.

3. Expected Outcomes

Within six months of implementation, NUTIFOOD anticipates significant improvements in equipment uptime, cost efficiency, and operational transparency. The system’s scalability ensures it can support future expansions, such as additional production lines or new facilities.

VI. NUTIFOOD VIETNAM’s Vision for the Future

By implementing CMMS EcoMaint, NUTIFOOD VIETNAM is not only addressing immediate operational challenges but also positioning itself for long-term success. The system aligns with the company’s broader goals of digital transformation and sustainability, enabling it to:

• Strengthen Market Leadership: Enhanced efficiency and product quality solidify NUTIFOOD’s position as one of Vietnam’s top dairy producers.
• Support Global Expansion: With certifications from the FDA and partnerships with global retailers like Walmart, NUTIFOOD is poised to expand its footprint in international markets.
• Advance Sustainability Goals: Optimized maintenance reduces energy consumption and waste, aligning with NUTIFOOD’s commitment to green production.

VII. Conclusion: A Milestone in Digital Transformation

NUTIFOOD VIETNAM implements CMMS EcoMaint as a strategic step toward modernizing its operations and reinforcing its commitment to quality and innovation. By partnering with Vietsoft, NUTIFOOD is leveraging cutting-edge technology to enhance its production capabilities, reduce costs, and deliver superior products to consumers. This project exemplifies how forward-thinking companies can embrace digital solutions to achieve sustainable growth and operational excellence.

Vietsoft EcoMaint is a leading CMMS solution, enabling manufacturing enterprises to manage maintenance scientifically and efficiently. With over 20 years of digital transformation experience, Vietsoft delivers a tool that supports preventive and predictive maintenance, minimizing downtime and optimizing operational costs.
Explore the CMMS EcoMaint solution here.

Contact us for consultation via hotline: 0986778578 or email: sales@vietsoft.com.vn.